Binder VD 23 Manuel d'utilisateur

Issue 04/2014 Art. No. 7001-0124 Operating Manual APT.line™ VDL (E2.1) Vacuum drying ovens for flammable solvents with microprocessor pro

VDL (E2.1) 04/2014 page 10/107 Dear customer, For the correct operation of the program controlled vacuum drying oven VDL, it is important t

VDL (E2.1) 04/2014 page 100/107 19.6 Dimensions VDL 53

VDL (E2.1) 04/2014 page 101/107 19.7 Dimensions VDL 115

VDL (E2.1) 04/2014 page 102/107 20. Contamination clearance certificate Unbedenklichkeitsbescheinigung 20.1 For units located outside Nor

VDL (E2.1) 04/2014 page 103/107 3.3 Measures to be taken in case of skin contact or release into the atmosphere / Maßnahmen bei Personenko

VDL (E2.1) 04/2014 page 104/107 We herewith declare that the following measures have been taken / Wir erklären, dass folgende Maßnahmen get

VDL (E2.1) 04/2014 page 105/107 20.2 For units in North America and Central America Product Return Authorization Request Please complete

VDL (E2.1) 04/2014 page 106/107 Customer (End User) Decontamination Declaration Health and Hazard Safety declaration To protect the health

VDL (E2.1) 04/2014 page 107/107 4. Declaration of Decontamination For toxic, radioactive, biologically and chemically harmful or hazardou

VDL (E2.1) 04/2014 page 11/107 DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious (i

VDL (E2.1) 04/2014 page 12/107 Mandatory action signs Mandatory regulation Read operating instructions Disconnect the power plug Lift

VDL (E2.1) 04/2014 page 13/107 Figure 1: Position of labels on the unit Keep safety labels complete and legible. Replace safety labels tha

VDL (E2.1) 04/2014 page 14/107 Indications of the type plate Information 1,20 kW Nominal power 1.20 kW 230 V 1 N ~ Nominal voltage 230 V

VDL (E2.1) 04/2014 page 15/107 1.5.1 Safety instructions on installation and ambient conditions Familiarize yourself with the local condit

VDL (E2.1) 04/2014 page 16/107 DANGER Danger due to flame flash-through with in-house vacuum system. Danger of death.  We recommend ins

VDL (E2.1) 04/2014 page 17/107 The ATEX (Directive 94/9/EC) compliant vacuum pumps offered by BINDER are designed for a gas inlet temperatu

VDL (E2.1) 04/2014 page 18/107 If the following precautions are not followed, the vapors resulting from heating of the solvent can ignite o

VDL (E2.1) 04/2014 page 19/107 DANGER Electrical hazard. Danger of death. ∅ The oven must NOT become wet during operation or maintenance

VDL (E2.1) 04/2014 page 2/107 EC – Declaration of Conformity EG – KONFORMITÄTSERKLÄRUNG EC - DECLARATION OF CONFORMITY CE - DECLARATION D

VDL (E2.1) 04/2014 page 20/107 DANGER Operation with material containing solvent that may be able to form an explosive mixture with air.

VDL (E2.1) 04/2014 page 21/107 1.6 Intended use The VDL vacuum drying ovens are suitable for drying and heat treatment of solid or pulveri

VDL (E2.1) 04/2014 page 22/107 Operation log for the VDL vacuum drying oven Serial number...

VDL (E2.1) 04/2014 page 23/107 2. Description of the equipment The VDL vacuum drying oven has been inspected by the TÜV Product Service Gm

VDL (E2.1) 04/2014 page 24/107 2.1 Safety equipment • Pressure control device The VDL vacuum drying oven is equipped with a pressure cont

VDL (E2.1) 04/2014 page 25/107 2.2 Overview of the oven Figure 4: VDL 53 (A) Area for electrical equipment swept with compressed air

VDL (E2.1) 04/2014 page 26/107 2.3 VDL control panel (7) (6) (5)

VDL (E2.1) 04/2014 page 27/107 2.4 Connections at the rear of the unit (10) (14) (13) (9) VDL 23 (10) (11) (12) (14) (13)

VDL (E2.1) 04/2014 page 28/107 2.5 “Temperature setting” information panel (ignition temperature vs. drying temperature) This informatio

VDL (E2.1) 04/2014 page 29/107 Required measures (continuation): • During the drying process, use only those solvents for which the temp

VDL (E2.1) 04/2014 page 3/107 Die oben beschriebenen Produkte tragen entsprechend die Kennzeichnung CE. The products described above, corre

VDL (E2.1) 04/2014 page 30/107 Figure 11: Zone classification VDL 53 and 115

VDL (E2.1) 04/2014 page 31/107 3. Completeness of delivery, transportation, storage, and installa-tion 3.1 Unpacking, and checking equip

VDL (E2.1) 04/2014 page 32/107 3.2 Guidelines for safe lifting and transportation After operation, please observe the guidelines for tempo

VDL (E2.1) 04/2014 page 33/107 When placing several units of the same size side by side, maintain a minimum distance of 250 mm / 9.8 in bet

VDL (E2.1) 04/2014 page 34/107 WARNING High concentration of inert gas. Risk of death by suffocation. ∅ Do NOT set up units in non-vent

VDL (E2.1) 04/2014 page 35/107 4.2 Vacuum connection Always connect the VDL vacuum drying oven to a vacuum pump or to a domestic vacuum sy

VDL (E2.1) 04/2014 page 36/107 DANGER Ignition of emerging solvent vapors due to sparking in the pump motor or the switching elements, el

VDL (E2.1) 04/2014 page 37/107 4.2.1 Notes regarding use of vacuum pumps of other manufacturers Connection to a vacuum source Connect the

VDL (E2.1) 04/2014 page 38/107 Connect the inert gas supply to the inert gas connection (adapter with hose olive diameter 8 mm / 0.31 in) v

VDL (E2.1) 04/2014 page 39/107 The compressed air connection is preset at the factory. Do NOT change the setting. In delivery condition of

VDL (E2.1) 04/2014 page 4/107 Explosionsschutz / Explosion protection / Protection contre les explosions EN 1127-1:2011 Explosionsfähige A

VDL (E2.1) 04/2014 page 40/107 5. Start up DANGER Solvent-containing air penetrating and concentration in the electrical area of the uni

VDL (E2.1) 04/2014 page 41/107 (7a) LED Heating active (7b) (no function) (7c) (no function) (7d) LED lit: program operation LED flash

VDL (E2.1) 04/2014 page 42/107 Week program editor (chap.7) • Setting the shift points User level (chap. 10) • User specific controller s

VDL (E2.1) 04/2014 page 43/107 6. Fixed value entry mode Solvents and resulting vapors can ignite at excessive drying temperatures. DANG

VDL (E2.1) 04/2014 page 44/107 When changing the set-point, check the setting of the safety device (chap. 12). The values entered in fix

VDL (E2.1) 04/2014 page 45/107 7. Week program editor The Week program editor allows defining up to 4 shift point for each week day. A shi

VDL (E2.1) 04/2014 page 46/107 Display 1 shows 0000 Display 2 shows Shiftpt. (no function) Press program key Display 1 shows 0000 Di

VDL (E2.1) 04/2014 page 47/107 7.1 Program table template for the Week Program Editor Program editor Program title Project Date: Day

VDL (E2.1) 04/2014 page 48/107 7.2 Programming example of the Week program editor 7.2.1 Desired time function During the day (12 hours) t

VDL (E2.1) 04/2014 page 49/107 7.2.3 Proceeding in detail 1. Settings in the user level • Activating the week program timer • Checking

VDL (E2.1) 04/2014 page 5/107 TÜV Certificate

VDL (E2.1) 04/2014 page 50/107 Display 1 shows e.g. 2006 (Actual setting: 2006) Display 2 shows Year 2006 (Setting the year of the real ti

VDL (E2.1) 04/2014 page 51/107 Press key Display 1 shows 80.0 C (actual temperature set-point 2) Display 2 shows SP2 TEMPERATURE (varia

VDL (E2.1) 04/2014 page 52/107 Display 1 shows 06.00 (time of the selected shift point) Display 2 shows Time 06:00 (entry of time of the

VDL (E2.1) 04/2014 page 53/107 Display 1 shows 0000 Display 2 shows Tuesday (selection of day of the week) (actual selection: Tuesday)

VDL (E2.1) 04/2014 page 54/107 8. Program editor 8.1 Selecting between set-point ramp and set-point step You can program various kinds of

VDL (E2.1) 04/2014 page 55/107 01 02 03 04 05 06 07 08 09 W t Figure 15: Possible temperature transitions (with default setti

VDL (E2.1) 04/2014 page 56/107 Program entry as set-point step (example): W/°C t/min. S01 S02 S03 S04 S05 S06

VDL (E2.1) 04/2014 page 57/107 8.1.2 Programming with setting “step” With setting “Step” selected, you don’t need to program the transitio

VDL (E2.1) 04/2014 page 58/107 8.1.3 General notes on programming temperature transitions When exceeding the tolerance limits set in the u

VDL (E2.1) 04/2014 page 59/107 You can now enter the values of the program table to one of the program places of the RD3 program con-trolle

VDL (E2.1) 04/2014 page 6/107 Product registration

VDL (E2.1) 04/2014 page 60/107 Next step –set-point entry in the desired program sections: Basic entry principle: Access the parameters o

VDL (E2.1) 04/2014 page 61/107 8.3 Program table template Program editor Program title Project Program No. Date: Section SEC Temper

VDL (E2.1) 04/2014 page 62/107 8.4 Deleting a program section A program section is deleted from the program by setting the section duratio

VDL (E2.1) 04/2014 page 63/107 The following section (in our example now S03) is displayed: Display 1 shows e.g. 03 (actual selection of t

VDL (E2.1) 04/2014 page 64/107 In the first step, select a program. This is on condition that a program has been entered previously (chap.

VDL (E2.1) 04/2014 page 65/107 Last step – program start Press program key Display 1 shows e.g. 1 (selected program) Display 2 shows RUN

VDL (E2.1) 04/2014 page 66/107 10. User level In this menu you can set the following parameters (in brackets the corresponding abbreviated

VDL (E2.1) 04/2014 page 67/107 • Program type selection (PrgSelec) Select between entry of two programs with up to 10 sections each or of

VDL (E2.1) 04/2014 page 68/107 • Time of the real time clock (Time) Main menu. Use the program key to access the settings of hour and minu

VDL (E2.1) 04/2014 page 69/107 Press key Display 1 shows 0000 (no function) Display 2 shows Saf.mode: Limit (no function) Press key

VDL (E2.1) 04/2014 page 7/107 Contents EC – Declaration of Conformity ...

VDL (E2.1) 04/2014 page 70/107 Press key Display 1 shows 0000 (no function) Display 2 shows Protocol: MODBUS (Selection of interface m

VDL (E2.1) 04/2014 page 71/107 Select between “Active” and “Inactive” using arrow keys Setting is shown in display 2. Press key Displ

VDL (E2.1) 04/2014 page 72/107 11. Performance in case of failures 11.1 Performance after power failures Power failure during fixed-value

VDL (E2.1) 04/2014 page 73/107 If the safety device has turned off the oven, identifiable by the red alarm lamp (2a) lighting up, proceed a

VDL (E2.1) 04/2014 page 74/107 13. Reference measurements. Checking the temperature in the inner chamber The controller display was adjust

VDL (E2.1) 04/2014 page 75/107 14.1 Evacuation • Close the aeration valve (5) and the fine dosing valve for inert gas (6). • Turn on the

VDL (E2.1) 04/2014 page 76/107 WARNING High concentration of inert gas. Risk of death by suffocation. ∅ Do NOT set up units in non-vent

VDL (E2.1) 04/2014 page 77/107 15.2 Vacuum module empty (without pump) (option) The mounting instructions Art. no. 7001-0137 supplied wit

VDL (E2.1) 04/2014 page 78/107 Inappropriate execution of the pump connection can lead to the risk of explosion. DANGER Inappropriate pu

VDL (E2.1) 04/2014 page 79/107 15.3 Vacuum module with chemical membrane pump VP4 or VP5 (option) The mounting instructions Art. no. 7001

VDL (E2.1) 04/2014 page 8/107 8. PROGRAM EDITOR ...

VDL (E2.1) 04/2014 page 80/107 Avoid the solvent accumulation in the vacuum module (option) as this would cause the vacuum module to becom

VDL (E2.1) 04/2014 page 81/107 Defining the zone of the installation site of the vacuum pump (guideline 1999/92/EC) If the pump module is d

VDL (E2.1) 04/2014 page 82/107 WARNING Release of extracted vapors. Danger of injury. Damage to oven and pump by corrosion.  Remove the

VDL (E2.1) 04/2014 page 83/107 The object temperature is indicated on Display 2 of the RD3 controller. Display 1 shows e.g. 24.6 C (actual

VDL (E2.1) 04/2014 page 84/107 15.5 Measuring access port vacuum 9 poles (option) The measuring access port allows creating electrical co

VDL (E2.1) 04/2014 page 85/107 16. Maintenance, cleaning, and service 16.1 Maintenance intervals, service DANGER Electrical hazard. Da

VDL (E2.1) 04/2014 page 86/107 16.2 Cleaning and decontamination Clean the unit after each use to avoid potential corrosion damage by ingr

VDL (E2.1) 04/2014 page 87/107 CAUTION Danger of corrosion. Damage to the unit. ∅ Do NOT use acidic or chlorine cleaning detergents. ∅ Do

VDL (E2.1) 04/2014 page 88/107 You can use the following disinfectants: Inner chamber Standard commercial surface disinfectants free from

VDL (E2.1) 04/2014 page 89/107 16.3 Sending the unit back to BINDER GmbH If you return a BINDER product to us for repair or any other reas

VDL (E2.1) 04/2014 page 9/107 19.4 Spare parts ...

VDL (E2.1) 04/2014 page 90/107 17.2 Decommissioning • Turn off the key switch (1) (position 0). When turning off the key switch (1), the

VDL (E2.1) 04/2014 page 91/107 CAUTION Violation against existing law. ∅ Do NOT dispose of BINDER devices at public collecting points. 

VDL (E2.1) 04/2014 page 92/107 CAUTION Violation against existing law. ∅ Do NOT dispose of BINDER devices at public collecting points. 

VDL (E2.1) 04/2014 page 93/107 17.5 Disposal of the unit in non-member states of the EC CAUTION Alteration of the environment.  For fi

VDL (E2.1) 04/2014 page 94/107 Fault description Possible cause Required measures Heating (continued) Chamber heating permanently, set-poin

VDL (E2.1) 04/2014 page 95/107 19. Technical description 19.1 Factory calibration and adjustment This unit was calibrated and adjusted in

VDL (E2.1) 04/2014 page 96/107 Unit size 23 53 115 Temperature data Temperature range approx. 15 °C / 27 °F above room temperature up to °C

VDL (E2.1) 04/2014 page 97/107 19.3 Equipment and Options To operate the vacuum drying oven VDL, use only original BINDER accessories or

VDL (E2.1) 04/2014 page 98/107 19.4 Spare parts BINDER GmbH is responsible for the safety features of the unit only, provided skilled ele

VDL (E2.1) 04/2014 page 99/107 19.5 Dimensions VDL 23